What are the structure, processing procedures and characteristics of the opener carding machine?

Cards in openers are ideal for carding old sweaters, wool, cotton, wool, hollow fibers and old batts. The machine is convenient and fast, and is equipped with a vacuuming device, which effectively ensures the health of the operator; fast: one-time molding saves tedious and expensive labor; safety: the protective cover of the machine ensures the safety of the operator.

Structure of opener and carding machine:

1. Opener: automatic cotton feeding curtain - roller - licker-in - dust cover - garbage board - motor - reducer - dust removal equipment

The principle of loosening machine: mainly used for loosening materials such as fibers, cotton and textiles. Large entangled fibers can be loosened into small pieces or bundles by tearing. At the same time, it has the function of mixing and removing impurities during the loosening process.

2. Carding machine: wall frame, feeding curtain, feeding roll, licker-in, drum, work roll, transfer roll, doffer, shredding and stripping mechanism, dust removal fan, ash hopper, cotton winder, power distribution cabinet, safety cover. Rollers, doffers, drums, work rolls, and transfer rolls are all dynamically balanced; the racks of the licking rolls are closely matched with the grooves, and both sides of the drum, work rolls, transfer rolls, and doffers are close together. The solder on both ends is firm and does not fall off. Safe and reliable operation.

Carding machine principle: It is mainly composed of pre-carding opening system, main carding system, condensation output system and carding system.

Opening machine and carding machine process:

Clean the processed fiber/cotton/wool, remove metal and sundries, spread evenly (not too thick) on the feeding curtain to realize automatic feeding; the feeding curtain sends the fiber/cotton to the roller mouth, the roller The extruded fiber is sent to the front of the winder, and the fiber is pulled away by the winder hook. Due to the centrifugal force of the feeding port, impurities will be thrown along the tangential direction of the feeding port. After the fibers are repeatedly transferred, combed and evenly mixed by the drum, work roller and transfer roller, they are peeled off by the doffer through the peeling mechanism, and the number of layers of fiber cotton as thin as paper is output; Automatic rolling of cotton can be realized. The formed lap can be gently pulled on the running lap with both hands, shaking with the output of the lap. The output width can be controlled arbitrarily. The output lap can be gently shaken on the laying board to reach the desired length and width.

Features of opener carding machine:

The advent of this new type of elastic needle carding machine solves the problems of elastic needle thickness, interwoven cotton, uneven cotton yarn, large vertical tension and no horizontal tension of the carding machine. After repeated tests by the R&D team, the vertical and horizontal tension is more balanced, the cotton yarn is more flexible and durable, and the formability of the batt is enhanced. This machine can: elastic cotton, ancient cotton, chemical fiber, wool, open cotton, etc. It has the advantages of fine poppy, good impurity removal, fine cotton production, fast speed, labor saving, etc. The undergraduate research results have applied for national patents.